Shelf Stable – How I Can Do That

Make Your Own Bullion

With the growing list of food ingredients that people become sensitive to, it’s easy for families to kind of go numb reading ingredient lists. Not only is it difficult to read the chemical name of some of the ingredients (let alone answer the questions, “Why is this in here?”), but some families are now asking, “What isn’t listed?”

For example, natural flavoring is listed as a single ingredient but can actually incorporate up to 200 different ingredients. It’s a shady practice, because it could be something as simple as a proprietary blend of herbs. Although it’s more likely the summation of chemicals used for extractions of certain elements for flavoring. But how is a family to know what chemicals or processes were used and make the educated decision if this is something that is harming the health of a loved one?

So whether you’re looking to cut some corners in your grocery budget, trying to eliminate ingredients in your diet, or simply wanting to eat more simply (knowing exactly what you’re cooking with, able to say the ingredients, and other reasons) you can make basic kitchen ingredients from scratch. Bullion is one of those ingredients that you can make in advance and have it in your pantry waiting for you to use!

First Make Your Stock

I’m going to move forward here with making chicken stock and turning it into chicken bouillon. However you can do this by making your own beef stock or vegetable stock. (And I just want to say that when you make your own vegetable stock, it actually has more flavor and tastes a thousand times better than what you will buy in your local grocery store!)

There are also a few different ways that you can cook your stock. You can make stock on stovetop, in a slow cooker in your oven, in a crock pot, or a pressure cooker. The only difference is going to be the amount of time you commit to. With the exception of the pressure cooker, you will want to cook low and slow to release all the nutritional benefits of your ingredients. A lot of influencers, bloggers and You Tubers will encourage you to make a stock in a short amount of time. Of course it is possible, but I want to encourage you to take the time and cook your stock ingredients out.

If you’re making a bone broth, cook it so that you extract the marrow from the bones. If you’re cooking vegetables, don’t assume that because you’re not extracting marrow that you can get by with less time. Check out my post A Touch Bitter? where I specifically talk about vegetable stock.

You know that you have a good and flavorful stock when it has rich and dark colors. The color comes from all the nutrients that you cook out from your original ingredients.

My Chicken Stock

I’m going to be honest with you here, daddy taught me how to cook by following a recipe. But I inherited a wild cooking hair from mom, where we improvise. I cook by smell, then by flavor, all over what a recipe says. I’m working hard to make notes on my recipes to find a strong base that is pretty average for how my recipes go. Just know that when I have chicken bones to use, I literally use the ingredients that I have on hand. And just like your kitchen, there are ingredients that I run out of. I don’t go to the store for missing ingredients. I run with what I have.

Here’s what I have standard in my kitchen:

onion skins (kept in a vegetable food scrap bag in the freezer)
garlic skins (vegetable food scrap bag)
stems of herbs that dehydrate to make my own dried herbs (vegetable food scrap bag)
dehydrated herbs from my garden (oregano, basil, lemon balm, sage, parsley, chives and others)
dehydrated herbs that I have yet to successfully produce in my garden (ginger, tumeric and others)

General Recipe

In my 8 quart instant pot I add:

the bones of one whole chicken fryer
if the chicken came with gizzards, I cook the gizzards here in my stock.
the vegetable food scraps from my freezer (ideally I aim for the skins of about 4 onions, the skins of 2-4 garlic heads, half a bunch of leafy herbs)
herbs from my seasoning shelves (including salt and pepper)
filtered water that fills my pot up to it’s Max line.

The herbs are generally where I run out of supply and have to improvise. If I have everything the herbs that I like to add are:

Ginger
Bay leaves
Lemon balm (fresh will give you more of a lemon flavor, dehydrated will have more of a green tea lemon flavor, use according to which type you’re using. I like going heavier on the fresh lemon balm)
Rosemary
Oregano

These herbs I go heavy on. If I’m out of any of these, I improvise using other herbs. Sage I use sparingly because it’s such a potent herb. Cilantro I use sparingly because I have family members who dislike the flavor of this herb. So I keep this one low in quantity to still get the nutritional value, but the flavor is not prominent at all. Fresh cracked pepper I use in varying levels depending on what my stock is currently at. Salt, I try to remember to add, but half the time I forget. Because the flavor of salt is not extracted, like herbs, I have no problem seasoning with salt once my pressure cooking is done.

I set my instant pot to pressure cooking, on high, for 3 hours. (No matter which stock type I’m making, I don’t ever go less than 3 hours.) This is what gives you full extraction.

Making Bullion

Once your broth has finished processing, you strain out all the ingredients. With a vegetable stock, I go ahead and compost the vegetable bits that I strain out. With bone stock I strain out all the bones and vegetables and they are thrown out.

If you’re making vegetable bullion, you can cool your stock down to room temperature and then move forward with the next step. If you make a bone broth (chick, beef, venison, goat, sheep, etc.) you will need to cool your broth off over night in your refrigerator. The exception is if you have a fat skimmer that can separate the fat out from hot broth. I do not. So I refrigerate my stock over night.

Once the fat layer has formed on your chilled broth, you skim the fat off of the broth.

You have to skim off of the fat, because when you make bullion you want to have a long shelf life. Fat is the limiting factor in shelf stable food. It will go rancid before anything else goes bad. So by removing the fat, you ensure that you have a long shelf life for your bullion.

When my chicken broth is been skimmed from fat, I grab my jelly roll trays for my dehydrator and set my dehydrator up where it’s going to process the broth. The reason why I set my dehydrator up in location and fill the jelly roll trays on the stacked racks is because the broth is going to run to lowest point. There is not going to be an even layer of broth. So I fill in place and pour the stock until I reach the lip at one point on my tray. This will maximize the amount of broth I can process at a single time.

Dehydrating liquid hack: before placing your liquid on the jelly roll trays put it in a sauce pan and reduce the stock. By evaporating the liquid down, you will cut down on your dehydrating time and save space in your dehydrator.

I run my dehydration temperature at 140-145°F until the broth is crispy like this. Dehydration time is going to vary depending on if you reduced your broth first, the temperature you dehydrate out, and most importantly the thickness of where your broth pools. The thicker sections will be gummy to touch until it’s properly dehydrated. The thinner bits you can leave as is. Or when you check on your progress, you can used a silicone spatula to push the thinner bits in closer to the thicker bits (this makes it easier to remove the thinner sections when you’re finished dehydrating).

In the center of my jelly roll try, you’ll see that I put my coffee/herb grinder in the center. It makes it easy to brush the chunks and bullion dust into the grinder. When the container reaches its limit I remove the tray, cap the grinder and run it for about 10 seconds. Just long enough for the broth to turn into a powder. The bullion powder I put directly into my mason jar that I’m going to store it in.

Just so you won’t be alarmed, what you see in this 1/2 pint size jar is what my 8 quart size instant pot produces. My first time making my own bullion, I was disappointed that it didn’t make more. But that disappointment disappeared when I tasted the bullion. You will not be disappointed with the intense flavor!

This is perfectly save to keep in your pantry or in your spice cupboard.

Personally I have a tiny kitchen, so I keep my bullion on the top shelf of my fridge. The bullion usually doesn’t last my family a year. Although there was a time where I needed to free up some jars and use my canned chicken stock, so I had one batch of bullion powder in my fridge for about 2 years. It was still fresh and flavorful when I went back to finish this bullion off.

Comment below and tell me how you like this space saving flavorful bullion.

How does it compare to what you’ve previous bought from the store?

This post contains affiliate links to products. We may receive a commissions on products purchased through these links, but at no extra cost to you. These items listed here are from Amazon but may be purchased at local markets.

If you don’t have a current dehydrator and are looking for one, I have been very pleased with this dehydrator. This was an upgrade from my very first dehydrator, but still on a budget. If you’re in a tight financial place, with today’s economy, this is the one that I highly recommend. Not only was it a great price, but it also included jelly roll trays for each rack (something that can’t be said with other budget units)

Nesco FD-1018A Gardenmaster Pro Food Dehydrator

Herb Grinder Elictric has been great for keeping all the ground herbs/boullion contained in the grinding bowl.

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It’s easy to find videos and information on how to walk you through waxing cheese so that you can keep cheese in your house without taking space up in your fridge. This is particularly useful when you want to take advantage of sale prices at your local grocery store. Or maybe you’re adventuresome enough to make cheese at home.

What is harder to find is a heads up of what you’re looking for when after you’ve waxed your cheese.

This is what I want to share with you today.

In all the YouTube videos and blog posts you’re told to walk out for cracks in the wax or mold on the outside. But what does that look like? And that’s not even taking into consideration that in reality there’s a couple of other things that you should look for that you should be aware of as well. So let’s take a look at what can go wrong.

The first indication that you need to check your cheese…

About two months ago I noticed an earthy musty smell in my pantry that came out of nowhere.

If you’re use to preserving food, you know that when there’s a change in your pantry smell than something is up.

If you’re new to food preserving, it might not cross your mind that you need to check something. I want to plant that red flag in your mind right now. If a new smell comes up in your pantry, check all your food and see where it’s coming from.

Note: I first noticed this smell in my pantry about two months ago. Instead of removing the wax and checking the viability of re-waxing all the cheese you are about to see, I let it all go. I took this to the extreme so that you can have a very good visual of what you can find and see with certainty of what is going on with the cheese when you remove the wax.

You find dampness that seems to have come from nowhere.

Honestly I kind of laughed when I saw this one. Out of all the research I did before waxing my own cheese, no one talked about wet cheese. So I never would have known to look for this one.

The problem with this issue is that if you’re just looking for cracks and discoloration of the wax, you’re not going to catch this problem. The only way you’ll find this problem is by handling your waxed cheese when it’s time to flip them.

I felt something tacky. It was kind of like sugar water; something is a little sticky but you don’t know what or why. I didn’t know what was causing this tacky feeling on my wax until I picked it up and where my fingers pinched into the wax (to pick it up). Instead of a firm wax feel, there was a bit of mush and a couple of drops of liquid came dripped out. I didn’t see any cracks, but the liquid was coming out of somewhere.

When I opened this cheese up, there was quite a volume of water that came out. And the picture doesn’t really do justice for this one. I tried to capture the amount of water that came out, but about half the water went under the cutting board.

This problem is not salvageable because there was a breach in the wax, meaning that bacteria had access to cheese with an obviously wet environment. While the scent wasn’t too off, it was different than when this cheese was made. But it was the fact alone that the environment inside the wax was perfect for breeding food borne illness that this cheese had to be thrown away.

What caused the water to form inside the wax?

The number one reason, especially for this amount of liquid, is the fact that this was Queso Blanco, a semi solid cheese.

Depending on who you listen to, some people say that only hard cheeses are qualified for waxing. Then there are some people who saw that semi hard cheeses are able to be waxed.

Know that the amount of water content in the cheese that you wax is going to be inside this environment. If your wax is compromised, that water content becomes a problem.

The wax blows up like a balloon and looks like a pillow.

This is another example of a problem that does not involve a crack or discoloration of the wax. The giveaway that something is wrong is that you see the wax bulging.

When the wax is opened, you once again see that the cheese is wet, an indication of a breach in the wax. The water inside is minor in comparison to the glaring indication that something is wrong. You can see here that the cheese itself became bloated.

What causes this bloating?

A microorganism got in and started eating on the cheese. Its respiration causes the carbon dioxide to become trapped in the wax, causing the bulge in the wax. When the cheese also bulges, you know this compromise has gone on for quite some time.

Again, this problem is not salvageable. The cheese needs to be tossed in the garbage.

The wax has become discolored.

I was interested in seeing what was going on inside this problem. Everyone you talk to will tell you that the discoloration is caused by mold. But there’s cheese mold and then there’s mold. Cheese mold (white–like the store cheese that’s on sale because it’s old cheese) can be cut off, cleaned off with vinegar and reprocessed.

This is not “cheese mold” this is toxic mold. Immediately toss it.

Now there are some people who will try to say that the mold is isolated in one location and try to rationalize that you can cut and reprocess. Please don’t. There is moisture on the cheese. The wax created a biome for this mold to grow in. And the evidence is that the off smell of the cheese was not localized but also on the opposite side of the block.

Something looks like white mold on the outside of the wax.

This one I had hoped to find the mold that I was told you could cut off and reprocess the cheese.

Surprise!

Instead I found a noticeable off smell, discoloration of the surface of the cheese, and slime. This one is caused by a yeast infiltration.

If you know yeast, you know that even if you cut it off, it’s coming back. This also gets tossed in the garbage.

What happens if you ignore the crack in your wax?

Let’s just say that I’m glad that I saved this one to be the last I was going to examine. And I didn’t even open the one with the gaping crack. I chose the small hairline crack.

I could not finish removing the wax. The rotten scent was overpowering. Obviously this was a toss for me.

Here’s the thing. I know for a FACT that the cause of this problem was that these two blocks of cheese fell from my pantry and hit the floor. When I picked them up from impact I looked and it appeared that the wax was undamaged.

Never assume there was no damage.

If you want to save the cheese from this problem than when you pick the cheese up from a fall, just immediately remove the wax, clean the cheese with vinegar, air dry it and put on a fresh wax casing. This problem is totally avoidable.

Maybe the cheese falls with a family member and they put it back without letting you know. If you ever see a crack, immediately open it and see what’s going on. Make an educated decision on what to do.

What can we do to prevent these issues?

First toss out everything that you hear from the people who are sharing their cheese making experiences. If you want to learn how to preserve cheese, to be shelf stable, then turn to cheese mongers who make a living off of preserving cheese.

Look at the waxed cheese that you can purchase at the cheese shops.

Pay attention to how thick the wax is.

I am going to tell you right now, the cheese that you see in my pictures here are double dipped layers. I put on two layers of wax because the non-professionals said that it was enough. If you put the last picture (cracked wax) next to a professionally waxed cheese, you will notice that what I applied is a fraction of what the professionals apply to their commercial cheese.

If you want to prevent bacteria, yeast, mold and other microorganisms from infesting your waxed cheese, you need to make sure that you create a thick enough barrier to protect your food. Thick barriers are going to offer better protection than a thin barrier. Do not be cheap. Use the amount of wax a professional is going to use.

Another condition that you have in your control is the area in which you keep your waxed cheese. The experts say that cheese wants to be stored between 40-50 °F. If there is no location in your home that meets this temperature criterion, the best place is in the crisper of your fridge (which is warmer than the main compartment–too cold for cheese) and where you can control humidity. You want high humidity (about 85%), which may require a open container of water in the crisper drawer with the cheese.

Do you need a jumping off point for what experts say in how to store cheese? Look for articles written by cheese makers who have been in business for generations. Another great place is the American Cheese Society. The best yet is anything put out by a Certified Cheese Fromagier–someone who has gone through the training and accreditation for knowing it all in the cheese world.